A report shows that most industrial equipment has a wear and tear rate of 25 percent per year. However, you can increase the lifespan of your devices by adopting some measures.
Plasma spraying is a process where one applies engineered coatings to machinery. It’s the extreme temperatures involved that make the process risky.
You must regulate the environmental temperatures to avoid any accidents. For the coating to be ideal for industrial use, the process must meet the right conditions.
There are many advantages and applications of spray coating in almost every industry. Let’s learn more about plasma spray in this full guide to engineered coatings.
Application Of Plasma Spray Coatings
Only industrial experts should conduct the risky coating process. It involves a heat source of high energy.
The insulators use an electric charge to generate plasma. The plasma gas collects in the spray gun to produce the flame. Yet, the powder coating comes from an external supply.
The coating equipment has an anode nozzle that sucks in the plasma gas. The spray gun then creates a hot flame to coat the equipment.
Advantages Of Using Plasma Spray Coatings
You can use plasma spray on a wide range of materials such as glass, plastic, and metals. Industrialists admit that plasma spray coatings lengthen the life span of their equipment.
Through thermal insulation, the tool becomes more resistant to extremely high temperatures. The added layer of thickness protects your equipment from wear and tear.
Besides, the coating protects your equipment from corrosion because it’s resistant to oxidation.
Uses Of Engineered Coatings
There are many uses of engineered coatings in various industries. The plasma spray coating provides a thick layer of insulation for a range of equipment. The automotive and medical industries have made big innovations with the application of plasma spray.
Most of the implants in the medical field have a spray coating. Even the beauty industry uses it to coat personal care items like blow dryers. The auto and aeronautical industries use the coating on piston rings and shafts.
Further, the energy sector uses the coating on solar panels to protect them from extreme weather conditions. Engineered coatings are quite popular among industrialists due to their flexibility.
Types Of Engineered Coatings
Engineered coatings vary in form because of their wide range of applications. Polyurethane coatings are ideal for outdoor equipment. They provide a strong resistance to wear and tear. Besides, they have a glossy finish and can maintain the original color.
If you’re more concerned about chemical attacks, then epoxy coatings are ideal for you. Also, they can withstand extreme corrosion and abrasion.
Polymer coatings are common among irregular objects since you can apply them in thin layers.
Engineered Coatings Near Me
Plasma spraying is a smart way of protecting your equipment from damage. There are various benefits of plasma spray coating. Due to the flexibility of the coating process, engineered coatings are popular among industries.
They offer protection against wear and tear and corrosion. Besides, the coating increases the heat and electrical resistance levels of the equipment. Contact us if you are looking for engineered coatings near me.